Roller size
Roller diameter up to 1,500 mm and face length up to 12,000 mm
Custom Rubber Roller Manufacturing Services
New rubber-covered rollers, replacement rollers, selected re-covering, compound matching, core and shaft manufacturing, surface finishing, and inspection support for industrial production lines.
What We Do
Custom Roller Manufacturing Capabilities
Wolorin supports both straightforward replacement rollers and more demanding custom rubber roller projects based on drawings, samples, existing roller dimensions, or operating conditions. You can receive complete new roller manufacturing, replacement rollers, selected re-covering support, compound matching for working conditions, and surface finishing for traction, release, pressure contact, or surface protection.
Before production, we review the details that affect real line performance, including size, compound, hardness, core and shaft structure, surface finish, and inspection points. This allows the roller to be built around the actual working position, so your team receives a roller that fits correctly, runs steadily, and helps the line operate with fewer avoidable roller-related issues after installation.
Complete New Roller Manufacturing
New rollers can be manufactured from the steel core, shaft ends, bearing seats, rubber covering, and final surface finish for better control of fit, concentricity, and running accuracy.
Compound Selection & Material Matching
Rubber compound selection based on temperature, pressure, contact material, wear, release, oil resistance, traction, or surface protection needs.
Precision Grinding & Profiling
Cylindrical grinding, crown profiles, tapers, and other surface profiles for stable contact and running accuracy.
Grooving & Surface Texturing
Grooves, matte surfaces, traction-oriented textures, or release-oriented finishes based on the roller’s working position.
Replacement & Re-covering
Selected re-covering is available when the existing core is reusable. When sending the old roller back is not practical, a new replacement roller can be manufactured from its size, drawing, or sample.
Inspection, Testing & Dynamic Balancing
Hardness checks, key dimension review, surface inspection, and dynamic balancing when required by speed or application.
Integrated Core and Shaft Manufacturing
For new roller manufacturing, Wolorin can produce the roller core, shaft ends, bearing seats, rubber covering, and final surface finish as one controlled build. This integrated capability helps maintain better control over concentricity, runout, shaft fit, bearing-seat accuracy, and running stability, especially for custom rollers that require precise installation and stable long-term operation.
Custom Manufacturing Range
Custom specifications can be confirmed according to drawings, samples, existing roller dimensions, or actual line requirements.
For selected high-precision roller projects, runout, concentricity, flatness, roughness, and balancing grade can be reviewed according to the required application.
| Custom Item | Available Direction |
|---|---|
| Roller size | Roller diameter up to 1,500 mm and face length up to 12,000 mm |
| Cover hardness | Typically 20–95 Shore A, depending on rubber compound, contact pressure, traction, release, and surface protection needs |
| Cover thickness | Commonly 3–30 mm, with thicker custom covers available for specific applications |
| Rubber compound | Silicone, polyurethane, EPDM, NBR, FKM, anti-static compounds, and other industrial rubber formulations |
| Surface finish | Smooth, ground, matte, release-oriented, traction-oriented, grooved, crowned, textured, or custom specified finish |
| Surface roughness | Ra as low as 0.2 µm for selected precision-ground roller surfaces |
| Roller surface runout | Precision can reach 2 µm for selected high-precision roller projects |
| Roller concentricity | Precision can reach 2 µm for selected high-precision roller projects |
| Surface flatness | Precision can reach 2 µm for selected high-precision roller projects |
| Balancing grade | Static and dynamic balancing directions include G6.3, G2.5, and G1 for selected projects |
| Core and shaft structure | Steel cores, shaft ends, bearing seats, keyways, mounting dimensions, replacement structures, and full new roller builds when required |
| Project basis | Drawing-based, sample-based, existing roller replacement, or operating-condition-based customization |
Cover hardness
Typically 20–95 Shore A, depending on rubber compound, contact pressure, traction, release, and surface protection needs
Cover thickness
Commonly 3–30 mm, with thicker custom covers available for specific applications
Rubber compound
Silicone, polyurethane, EPDM, NBR, FKM, anti-static compounds, and other industrial rubber formulations
Surface finish
Smooth, ground, matte, release-oriented, traction-oriented, grooved, crowned, textured, or custom specified finish
Surface roughness
Ra as low as 0.2 µm for selected precision-ground roller surfaces
Roller surface runout
Precision can reach 2 µm for selected high-precision roller projects
Roller concentricity
Precision can reach 2 µm for selected high-precision roller projects
Surface flatness
Precision can reach 2 µm for selected high-precision roller projects
Balancing grade
Static and dynamic balancing directions include G6.3, G2.5, and G1 for selected projects
Core and shaft structure
Steel cores, shaft ends, bearing seats, keyways, mounting dimensions, replacement structures, and full new roller builds when required
Project basis
Drawing-based, sample-based, existing roller replacement, or operating-condition-based customization
For each project, the final roller design should match the roller position, contact material, working temperature, pressure, speed, installation condition, and current line problem.
Choose the Right Direction
If you are still comparing materials, roller functions, or application areas, these entry pages can help you find the most relevant roller direction.
Browse by Material
Find rubber roller options by compound type, such as PU, silicone, EPDM, NBR, FKM, and other industrial rubber materials.
Browse by Function
Find rollers by line function, such as traction, guiding, pressure contact, coating, metering, laminating, and tension control.
Browse by Application
Find roller directions based on production lines such as film, paper, printing, packaging, textile, foil, and other industrial applications.
Need a Custom Rubber Roller for Your Line?
Whether you need a straightforward replacement roller or a more specific custom build, you can send your drawing, sample, existing roller size, line position, or current running issue. We can review the requirement and suggest a suitable manufacturing direction.